I had to get a new turbo, so I went big!

OK guys, I thought I'd better update you on the current situation of my GTi.

As many of you may know, the engine I have was pretty much the exact same engine that was in my Nissan Micra aka Little Bandit. After the crash, I swapped the drivetrain into a Phase 1 GTi previously owned by an old member on the forum.

All was well until a number of Sunday's ago...

OK, here's the story...

Although my old GT3071R hybrid served me well, it did create a number of problems when it got swapped for the original GT28RS.

1. It initially had serious boost creep issues.
2. After extensive modifications to the turbine housing and wastegate assy', thus curing the boost creep issues, it became more difficult to actually make any boost...a 17 psi actuator would only net me 13 psi.
3. After making 452 WHP @ 18 psi after the installation of the 76mm comp' wheel, it only lasted another 209 miles and then died, fortunately staying in one piece.

After investigation, a crack was found stretching all the way from the inside of the wastegate assy' around to the turbine wheel, supposedly caused by excess heat.

That's what happens when you push out in excess of 500 crank HP out of a turbo that's only good for a maximum of 500!

So, after a long and tiring investigation of what to do next, I decided to go with a new GT30R hybrid. With a number of modifications inside, it has a flow rating of about 600 crank HP.

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Only downside is I will need to run an external wastegate and swap the T25 inlet flange on my manifold for a T3 flange.

Better get the grinder and welder out!

Cheers

Dave

P.S. Why do these things always happen when you least want them to, i.e. 1 week before Banzai@ Crail?
 
Will it create more power or just be more reliable?

Both...the problem all along was the turbo was the restriction for the engine.

The compressor side was brilliant but the T25 housing with internal wastegate was just a bottle neck for the engine. With me trying to wring as much out of it as possible, it was only a matter of time before it gave up.

I remember after doing 4 top spee runs back to back and TOTB6 that the turbine housing and downpipe were glowing red hot.

That probably didn't help.

So, yes in short it will help to make more power due to the better flowing turbine side and it will be more reliable due to the less heat build up.

Fingers crossed!
 
christ! lol.

Look forward to the next update, love this project.

So whats the difference, being a hybrid, is it the same compressor side as the GT3071R just with a better flowing turbine side essentially? Or is it all new?
 
Erm, yeah...Fark!
500+BHP, FWD Almera.

Keep the updates and pictures coming.
 
Awesome but worrying, the GT3071-R is what I have with an internal wastegate. Am I likely to fall into the same trap with the excess heating?
 
Awesome but worrying, the GT3071-R is what I have with an internal wastegate. Am I likely to fall into the same trap with the excess heating?

No, unless you try and push it too much. If you stay within the 400-450 BHP range you should be OK, provided you let it cool down properly after a good rag. But you should be doing that anyways.

My problem was the engine was far too much for the turbo!!!
 
I am selling it bud, but since the last turbo died, I had no option but to replace it, and since it's going to a good friend, I didn't want the same thing happening to him as well, so I went a bit bigger with the ext' gate to try and cure the problem.
 
Wahaaay, I'm getting there...slowly but surely!!!

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I NEED TO WASH IT SOON I THINK!!!

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Hopefully get it fired up this Saturday!

Fingers crossed!!!
 
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